The Sinar Moisture Network can be run from a
centralized laboratory for the purposes of guaranteeing
accurate moisture analysis across a number of isolated
testing points.
Moisture is possibly the most important constituent
measured in today's food & commodity markets and
accurate results are critical to guarantee the quality
and value of the crop. By setting up a network with
a recognized laboratory at its hub, all calibration
issues are assured. Expensive claims and counter claims
can be reduced since all instrumentation is linked directly
to a master instrument held at a central laboratory.
Any issues or conflicts regarding moisture are immediately
removed.
There are many possible configurations for a Sinar Moisture
network. The customer's requirements, budget, facilities
all are important considerations. The following diagram
outlines the basic configuration for a network with a
Reference Laboratory and five testing stations.
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Reference Laboratory
The laboratory holds the following equipment:
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Sinar 6310 GrainPro Moisture Analyser |
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Sinar 6230 Acoustic Modem |
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Sinar 19006309 Moisture Net Communications Software |
The 6310 GrainPro is held at the Laboratory
and becomes the MASTER INSTRUMENT for the network. It is used
to generate all calibrations for the network AND it is also
used as a reference point on a regular basis. Samples are
analyzed in the Laboratory for Moisture using the REFERENCE
oven method. These samples are then passed through the Sinar
6310 GrainPro and an electrical reading (a capacitance measurement)
is taken on the sample. From this data, calibrations are made
for the relevant commodities being tested.
The Laboratory inputs the calibration data into the Moisture
Net Communications Software. This easy to use software
uses the data to automatically plot calibration curves for
the relevant commodities. Once calibrations are made they
are transferred into the Sinar 6310 GrainPro
in the laboratory as a set where they can then be checked
and tested against known oven tested samples. If results are
acceptable, the Laboratory is then in a position to give these
calibrations to the outlying testing stations. The Moisture
Net software can export the calibration curve set into a *.cvs
file for use in the Sinar F4 email package.
This package enables the central laboratory to email the calibration
curve set to the outlying stations. Once received, the remote
stations simply download the calibrations into their analyzer
from the PC.
Testing Stations
Each testing station holds the following equipment:
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Sinar AP6060 Moisture Analyzer |
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Sinar F4 email package |
Once the laboratory has prepared suitable calibrations, they
can be transferred to the testing station. Via email, the
testing station can receive NEW or UPDATED calibrations directly
from the reference laboratory. Each calibration curve set
has a unique code or `checksum’. The centralized laboratory
can confirm that the testing station has received the curve
set correctly by examining the checksum inside the remote
unit.
This method of updating the calibrations can then be followed
for all testing stations until every point in the measurement
chain has the CORRECT and CURRENT calibration data.
Additional Notes
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The MASTER Sinar Grainpro held at the Reference
Laboratory must obviously be kept in good working order
and checked regularly for mechanical performance. This
can be done easily by use of reference check samples as
supplied by sinar Technology - part no 19006352. Such
checks should be performed on at least a monthly basis
if the machine is in constant use, or before any calibration
work is begun. |
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The reference laboratory may also see fit to set up
a regular check scheme to guarantee the accuracy of the
instruments in the outlying Testing Stations. A monthly
or quarterly check sample can be posted to the member
Testing Stations. These samples can be Reference Check
Samples as supplied by sinar Technology (part no. 1900-6352)
OR known Moisture and Weight samples as supplied by the
reference laboratory. If any instrument falls outside
of acceptable tolerances the machine can be removed from
the network and the problem possibly resolved via remote
connection through the Sinar 6320 Acoustic Coupler. |
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